POLYTHIN is an ultra-light, thin-profile thermal insulation engineered with a proprietary nano-structured material.

Derived from aerospace thermal science, POLYTHIN delivers peak performance in all temperatures — from elevated to cryogenic. Up to 3× warmer than traditional insulation materials, it delivers maximum warmth with minimal bulk. Anti-static, dust-free, and highly breathable, it excels in technical apparel, outdoor gear, and industrial applications where clean handling and thermal efficiency are critical.

POLYTHIN Key Performance Advantages 

  • Industry-Leading Thermal Insulation
  • Ultra-Thin, Flexible, and Durable
  • Breathable: Moisture and Vapor Permeable
  • Free from PFAS, PFOA, and PFOS
  • Antistatic and Antibacterial
  • Easily Cut, Sewn, or Laminated
  • Washable and Reusable
  • Zero Dust
POLYTHIN ultra-light thin-profile thermal insulation

Contact Nick Gencarelle for product information
and pricing (phone +1 401 481 8422)

Properties POLYTHIN
Composition Nano-Polyester
Thermal Conductivity @ 20ºC (ASTM C518) 0.016 – 0.022 W/mK
FAR Infrared Emissivity (ASTM C1371) > 0.9
Density 59 kg/m3
WARP Tensile Strength (ASTM D5034) 151N (34.9 lbf)
WEFT Tensile Strength (ASTM D5034) 105N (23.6 lbf)
Color Off White (custom colors available)
Standard Thickness* 1.0 mm (+/- 0.1mm)
*custom thicknesses available
Operating Temperature Range -60°C to 120°C
(-76°F to 248°F)
Standard Roll Dimensions 1.5m (59 inches) x 50m (164 feet)